Advanced Ethylene Operations
Course level:Intermediate
Enrolled:0
Course Duration:
0
0 (0 Ratings)
Advanced Ethylene Operations
This course will guide the participants to develop key concepts and techniques to operate and troubleshoot key Ethylene fundamental unit operation systems. It covers ethylene production processes, furnaces, boilers, rotating equipment, distillation systems, piping, heat exchangers, and process control systems with strong focus on safety, troubleshooting, and operational efficiency.
Material Includes
- Technical training materials
- Industry-standard course content
- Practical case studies and examples
- Access to laboratory and industrial training support
- Expert-led sessions and guidance
What I will learn?
- Ethylene plant operation fundamentals
- Furnace, boiler, compressor, and distillation systems
- Troubleshooting industrial process systems
- Process control and instrumentation understanding
- Safety and maintenance practices in petrochemical plants
Course Curriculum
Introduction
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Overview of the Processing Industry
00:21 -
Chemistry of the Processing Industry
00:18 -
Safety for the Operation and Maintenance Groups
00:20
Introduction to Troubleshooting
-
Typical Equipment Problems
00:20 -
Integration of Process, Equipment and People
00:21 -
Troubleshooting Techniques
00:18
Ethylene Overview
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Typical Ethylene Flowsheets
00:18 -
Comparison of Flow Schemes
00:21 -
Ethane Flowsheet
00:18 -
E/P Flowsheets
00:20 -
Naphtha Flowsheets
00:18 -
Furnace Overview
00:21 -
Quench Systems Design and Operation
00:20 -
Compression Overview
00:18 -
Separation
00:20 -
Refrigeration
00:18 -
Hydrogenation Acetylene Reactor Catalyst Review
00:18 -
Molecular Sieve
00:20 -
Flare Safety Review
00:18 -
Ethylene Process Variables
00:21 -
Ethylene Economics
00:20
Ethylene Furnaces
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Overview of Ethylene Furnace
00:20 -
Historical Development
00:21 -
Design Constraints
00:21 -
Residence time
00:18 -
Partial Pressure
00:20 -
Low Pressure
00:21 -
Comparison of Current Designs
00:20 -
One pass coil
00:18 -
Two pass U coil
00:18 -
W coil
00:21 -
Hybrid coil
00:21 -
Furnace Run lengths
00:20 -
Design and normal run lengths of current designs
00:20 -
Factors affecting run lengths
00:21 -
Anti-Coking
00:20 -
Comparison of technologies
00:18 -
Future Opportunities
00:21 -
Catalytic
00:18 -
Latest patents
00:20 -
Safe Commissioning of a Process Furnace
00:21 -
Design of Furnaces
00:18 -
Pyrolysis
00:21 -
Radiant Coil
00:20 -
Coking
00:18 -
De Coking
00:21 -
Burners
00:20 -
Convection
00:18 -
Control
00:18 -
Revamps
00:21 -
Burner Management Systems
00:20 -
Economics – Excess Air Control, Flame Pattern
00:18 -
Trouble Shooting
00:18 -
Convection Bowing
00:21 -
Insulation
00:20 -
External transition designs
00:18 -
Maintenance Guidelines
00:18 -
Safety
00:21
Boilers and Steam Systems
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Overview of Boilers and Steam Systems
00:20 -
Boiler Film
00:18 -
Safe Commissioning of Boilers and Steam Systems
00:21 -
Design of Boilers
00:20 -
Burner Management Systems
00:18 -
Economics–Excess Air Control, Demin Water and Condensate
00:21 -
Trouble Shooting
00:20 -
Boiler Commissioning Safety Case Study
00:18 -
Maintenance Guidelines
00:18 -
Safety
00:21
Steam Turbines, Pumps and Compressors
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Overview of Rotating Equipment
00:20 -
Safe Commissioning of Rotating Equipment
00:18 -
Design of Rotating Equipment
00:18 -
Ethylene Compressor Overview
00:21 -
Economics – Steam Temperature, Preventative Maintenance
00:20 -
Trouble Shooting of Rotating Equipment
00:18 -
Ethylene Compressor Check Valve Case Study
00:21 -
Small Bore Piping Case Study
00:21 -
Ethylene Compressor Systems Fouling
00:21 -
Maintenance Guidelines
00:20 -
Safety
00:18
Ethylene Distillation
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Overview of Distillation Equipment
00:18 -
Design of Distillation Equipment
00:20 -
Safe Commissioning of Distillation Equipment
00:18 -
Designing Towers for Fouling Service
00:21 -
Designing Towers for Quench Service
00:18 -
DSG Design
00:18 -
Caustic Tower
00:20 -
C2 Splitter
00:18 -
C3 Splitter
00:18 -
Mechanizer
00:21 -
Depolarizer
00:20 -
Euthanizer
00:18 -
Debutanizer
00:21 -
Trouble Shooting
00:20 -
Troubleshooting Guidelines
00:18 -
Maintenance Guidelines
00:18 -
Safety
00:21
Piping and Heat Exchangers
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Overview of Piping and Heat Exchanger Equipment
00:20 -
Safe Commissioning of Piping and Heat Exchanger Equipment
00:18 -
Design of Piping and Heat Exchangers
00:21 -
Economics – Heat Exchanger Monitoring
00:20 -
Trouble Shooting
00:18 -
Maintenance Guidelines
00:21 -
Safety – Pressure Concerns
00:20
Process Control Systems
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Overview of Process Control Systems
00:20 -
Safe Commissioning of Equipment utilizing Process Control Systems
00:18 -
Design of Control Systems
00:21 -
Economics – Process Optimization and Integration
00:20 -
Process Control Schemes
00:18 -
Safety Integrity Levels
00:21 -
Trouble Shooting Instrumentation
00:20 -
Maintenance Guidelines
00:18 -
Safety
00:21
Student Ratings & Reviews
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Requirements
- Basic understanding of industrial operations
- Attendance in all training sessions is mandatory
- Participation in practical training activities
- Compliance with safety guidelines during training
Free
Free access this course
-
LevelIntermediate
-
Last UpdatedApril 11, 2026
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